Tire Mold Online Series

Tire Mold On-line Intelligent Laser Cleaning Equipment

Adopting the form of integrated and shake-controllable mobile vehicle to achieve online cleaning during the production of curing presses without dismantling and removing the molds, saving time,which can significantly improve production efficiency and reduce economic costs.

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Product Features

  • High Efficiency

    Improve production efficiency and reduce economic costs.
  • LIDAR Detection

    Equipped with LIDAR which enables detection.
  • 3D Vision

    Enable automatic cleaning by the robot with 3D machine vision the safety of the robot
  • Anti-collision Protection

    Equipped with anti-collision sensors, which can effectively protect the safety of the robot
  • Product Description

Comparison of Tire Mold Cleaning Methods

Sandblast Mold Cleaning

  • Waste of production capacity of vulcanizing machine
  • Repeated disassembly and assembly affects accuracy
  • Increase enterprise costs
  • Non compliance with environmental regulations

Dry Ice Mold Cleaning

  • Low temperature causes embrittlement and cracking
  • "Micro explosion"
  • An improvement over sandblasting

Offline/Online Laser Mold Cleaning

  • Less time consuming
  • Fully automatic cleaning or assembly for 1 people
  • Electricity,safety and environmental protection

Tire Mold Online Laser Cleaning Equipment

Main Advantages:

  • Improve production efficiency and reduce economic costs
  • Equipped with LIDAR which enables detection
  • Enable automatic cleaning by the robot with 3D machine vision the safety of the robot
  • Equipped with anti-collision sensors, which can effectively protect the safety of the robot
  • Collect smoke and dust generated to protect the surrounding working environment

True Online No Rust Hidden

  • Comprehensive application
  • Selft-cleaning optical path system
  • Vision tracking system
  • Robot motion system
  • Self-balancing system
  • Self-developed laser cleaning process expert library
  • Self-developed software system with online and offline programming
  • Controllable customized laser source

Core Self-developed

Vision-guided Trajectory Algorithm

Active acquisition of cavity contour information, combined with target trajectory planning technology, the planning of cleaning points is all done in the software, support preview and anti-collision functions.

“No Rust Hidden”Cleaning

Self-developed laser cleaning head with multi-axis flexible optical path system. Perfectly covers the cavity pattern of all-steel molds to ensure “No Rust Hidden" cleaning.

  • Technical Parameters

Item Specification
Laser Center Wavelength 1064nm
Laser average output power ≥1000w
Laser type Pulsed Fiber Laser, Class 4 Laser Products @GB7247.1
Cleaning mold All steel, half steel
Cleaning efficiency (approx.) All-steel mold 45±5min Semi-steel mold 25±5min
Cleaning method online cleaning
Laser safety level outside the protective cover 1Class 1 Laser Products@GB7247.1
Full load power consumption 21kW
Size (approx.) 2600mm(L)×1300mm(W)×2400mm(H)
Weight (approx.) 3000kg

 

 Main Parts:

No. Item Qty. Manufacturer Remark
1 Moving Platform (Electric) 1 HG Farley  
2 Laser Cleaning Unit 1 HG Farley  
3 Robort Unit 1 Famous brands  
4 Robort Lifting Axis 1 HG Farley  
5 Power 1 Domestic famous brands  
6 Chiller System 1 HG Farley  
7 Protection Room Unit 1 HG Farley  
8 Electrical Control System 1 HG Farley Includes visual

Samples

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